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Turning the Dreams of Designers into Reality Inquiries to this Company Japanese

General Machinery and Instruments Manufacturing
TMC, Inc. 

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appealpoint
productCharacteristics
Our company was established in 1972 as a specialized manufacturer of plastic-use dies. Since that time we have specialized in toothbrush dies, one of the local industries of Yao City. Our company began its advance into overseas markets in 1974.
TechnicalCapabilities
Burrs and misalignments are taboo in oral care products. We manufacture dies with precision levels in the microns by fusing the skills of master craftsmen with IT technologies such as 3D CAD, the latest machinery and equipment.
businessAchievements
50% of the toothbrushes manufactured in Japan are done so using dies produced by our company.
managementOhilosophy
""Through communication with customers, continually engage in a kind of quality improvement that responds to the requirements of the age."" This is the policy of our company. We continually strive to understand the needs of the age, and work to improve our processes every day to be able to respond to these needs with flexibility and speed.
otherPromotionPoints
July 2003: Received ISO 9001:2000 Certification
November 2004: Received the 2004 Yao Manufacturing Master Craftsman Award
November 2005: Received the 2005 ""Naniwa Master Craftsman Award"" from the Governor of Osaka Prefecture
March 2006: Certified as an Osaka Prefecture Quality Management Promotion Enterprise
November 2008: Received the 2008 Osaka Manufacturing Excellent Enterprise Award
June 2009: Selected for Inclusion in the 100 Kansai Healthy Manufacturing Enterprises 2009
Technical Area Information
Processing Technologies  Divided into Three Manufacturing Categories: Materials, Processing and Manufacturing
MaterialsProcessing TechnologiesProcessingProducts and Uses
Heat-Treated SteelMirror-Surface Polishing・Surface Processing 2 (Coating, Polishing, Etc.)General Merchandise
Heat-Treated SteelMisalignment and Burr Precision to Less than 0.02 mm・Machined, Ground or PolishedGeneral Merchandise
Heat-Treated Steel3D CAD/CAM High-Speed Processing・Machined, Ground or PolishedGeneral Merchandise
Final Products  Products that Utilize the Commodity Items and Technologies Possessed
CommodityComponentIndustry
ToothbrushesHandles・Tools, Dies and Brushes
Tooth Interval BrushesHandles・Tools, Dies and Brushes
Dental FlossHandles・Tools, Dies and Brushes
CombsHandles・Tools, Dies and Brushes
Toothbrush CasesToothbrush Cases・Tools, Dies and Brushes
Caps (Toothbrushes, Tooth Interval Brushes)Caps・Tools, Dies and Brushes
Electric ToothbrushesHeads・Tools, Dies and Brushes
Manufacturing Capabilities
Main Product Manufacturing Capabilities
Plastic-Use Dies: 5-6 Units/Month
Machinery and Equipment Possessed
Machine NameProcessing CapabilitiesNumber of Machines
Vertical Machining Center (High-Speed)900×550×450~650×450×3504 Units
Vertical Machining Center800×400×4502 Units
NC Milling Machine1 Units
NC Electric Discharge Machine650×450×350~300×250×2503 Units
Wire Electric Discharge Machine520×370×320~360×250×2202 Units
Injection Molder180ton1 Units
CAD/CAM3D2 Units
CAD3D2 Units
CAD/CAM2.5D4 Units
CAD2D3 Units
Microscope20-300 Times2 Units
General Milling Machine800×355×4202 Units
Level Grinder700×4401 Units
Precision Form Grinder520×1801 Units
Radial Drill Press1 Units
Main Product Manufacturing Capabilities
・ISO 9001  Acquisition:2003
・*March 2006: Certified as an Osaka Prefecture Quality Management Promotion Enterprise
Main Product Manufacturing Capabilities
Customers may place unified orders covering everything design and manufacture to after flow. We can create manufacturing plans from rough illustrations made by the customer, and using our company's forming equipment can also create test forms.
Company Infomation
Address 7-5-2, Kayafuri-Cho, Yao City, Osaka 581-0834, Japan
TEL +81-(0)72-998-1207
FAX +81-(0)72-922-6525
Representatives Toshio Takebayashi
Date of Establishment 1972
Capital 10,000,000 yen
Number of Employees 16 people
Industry General Machinery and Instruments Manufacturing
URL http://www.tmc1972.com

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